Post

Industrial IoT on AWS #1 – Industrial IoT + AWS Cloud based Network + Data Platform Integration Architecture

Industrial IoT on AWS #1 – Industrial IoT + AWS Cloud based Network + Data Platform Integration Architecture

1. Introduction

Industrial IoT goes beyond simple data collection.

It enables:

  • Real-time analytics
  • Predictive insights
  • Automated decision-making

This architecture is designed with the following objectives:

  • OT (Factory) to Cloud integration
  • Secure network architecture
  • Real-time streaming data platform
  • Cloud-native scalability

2. Architecture Goals

2-1. Secure Connectivity

  • Establish secure communication between OT and Cloud

2-2. Real-time Data Processing

  • Kafka-based streaming architecture

2-3. High Availability

  • Multi-AZ fault-tolerant design

2-4. Scalable Platform

  • Container-based scalable infrastructure

3. Architecture Layers

3-1. Field & Edge (OT Layer)

  • OPC-UA based data collection
  • PLC / Sensors / SCADA systems

Key Points

  • Supports legacy OT protocols
  • Entry point for Edge-to-Cloud data flow

3-2. Secure Connectivity Layer

  • IPSec Site-to-Site VPN
  • Firewall

Key Service

  • AWS Site-to-Site VPN

Key Points

  • Maintains isolated OT network
  • Minimizes external exposure

3️-3. Security Inspection Layer

  • GWLB (Gateway Load Balancer)
  • NGFW (Next-Gen Firewall)

Key Service

  • AWS Gateway Load Balancer

Key Points

  • Centralized security policy
  • Full traffic inspection

3-4. AWS Core Network (VPC)

  • Multi-AZ (e.g., us-east-1a / 1c)
  • Public / Private subnet separation
  • NAT Gateway + ALB

Key Services

  • Amazon VPC
  • AWS NAT Gateway
  • Elastic Load Balancing

Key Points

  • Private-centric architecture
  • High availability networking

3-5. Streaming Platform (Event Layer)

  • MSK (Kafka Cluster)
  • Producer / Consumer model

Key Service

  • Amazon MSK

Key Points

  • Real-time event streaming
  • Decoupled architecture

3-6. Data Platform Layer

  • Time-series DB (InfluxDB)
  • Relational DB (MySQL)
  • Metadata management

Key Points

  • Structured OT data
  • Foundation for analytics & ML

3-7. Application & Compute Layer

  • Kubernetes-based microservices

Key Service

  • Amazon EKS

Key Points

  • Scalable services
  • API / Backend / AI processing

3-8. Access Layer

  • Bastion Host

Key Points

  • Secure administrative access
  • Jump server pattern

4. End-to-End Data Flow

  1. Equipment generates data (OPC-UA)
  2. Data passes through Firewall → VPN
  3. Traffic is inspected via GWLB + NGFW
  4. Securely enters AWS VPC
  5. Streamed through Kafka (MSK)
  6. Stored in databases (InfluxDB / MySQL)
  7. Processed by EKS-based services
  8. Delivered to dashboards and external systems

5. Security Architecture

5-1. Network Security

  • Private connectivity via VPN
  • Subnet segmentation

5-2. Traffic Control

  • GWLB + NGFW inspection

5-3. Access Control

  • Bastion Host access
  • IAM-based permissions

6. High Availability Design

6-1. Multi-AZ Architecture

  • Availability Zone redundancy
  • Distributed Kafka brokers
  • EKS node distribution

6-2. Fault Tolerance

  • Redundant NAT Gateways
  • Load Balancer failover

7. Key Design Principles

  • Secure by Design
  • Event-driven Architecture
  • Cloud-native (EKS)
  • Decoupled System (Kafka)

8. Industrial Use Cases

  • Smart Factory Monitoring
  • Predictive Maintenance
  • Energy Optimization
  • MES Integration

9. Architect’s Summary

“OT → Secure Network → Streaming → Data Platform → Application”

Key highlights of this architecture:

  • Reliable OT-to-Cloud integration
  • Kafka-driven data flow
  • Scalable EKS-based services
  • GWLB-centered security model

10. Series Roadmap

This post is the entry point of the full series.

SeriesTopic
#1Architecture Overview
#2Data Pipeline Architecture
#3Streaming Architecture (Kafka/MSK)
#4AI / Analytics Platform
#5MLOps & Edge Deployment
#6Closed-loop Optimization

Next Step

Industrial IoT on AWS #2 – Data Pipeline Architecture

Final Notes

This architecture has been optimized for:

✔ Blog Readability

  • Simplified structure
  • Layer-based organization
  • Ready for publishing

✔ Series Consistency

  • Fully aligned with Blueprint #1–#6
  • Seamless expansion into Kafka, EKS, and AI
  • Strong linkage to upcoming posts

Build the next series based on this foundation:

  • #2 Data Pipeline (S3 / Lambda)
  • #3 Streaming (MSK Deep Dive)
  • #4 AI Platform (SageMaker)

This will complete your Architect-level portfolio.

This post is licensed under CC BY 4.0 by the author.